Sinutrain siemens 828d3/21/2024 ![]() The risk of copies appearing is simply too great. “Unique pieces are the basis of our whole company. Len Kodlin explains the reasoning behind the decision. Outsourcing production could be cheaper in many cases, but for Kodlin, this is not an option. Various styles of footboards, footpegs, turn-signal trim, air filters, engine covers, hand grips and mirror brackets are manufactured individually or in very small series. When fulfilling a customer’s dream of owning a personalized motorcycle, the customizers at Kodlin Motorcycle not only adapt parts, they also manufacture many individual parts themselves. And then, of course, there are also the technical approval restrictions (TÜV, for example). Enthusiasts pay up to $130,000 for these unique cycles. Customers’ budgets are the only thing limiting their imagination. ![]() In some of these models, the only thing that’s left is the engine, with its unmistakable Harley-Davidson sound: the rest of the bike is made up of components that have been developed and produced entirely by Kodlin. When it comes to design and technology, we make the virtually impossible possible,” explains junior manager Len Kodlin. “These unique bikes cannot be beaten in terms of exclusivity. The most passionate bikers, however, want their bikes to be completely personalized. Other customers come to the company looking for bigger modifications, such as the installation of a big front wheel, which has a very striking effect and is popular among Harley-Davidson fans. Many customers simply want to have their series-produced bikes adjusted to suit them better, or to look more individual. Up to 50 motorcycles leave their shopfloor each year, to the great excitement of their new owners. The company is highly specialized: together, father, son and 10 employees customize Harley-Davidson motorcycles. Shown is a decorative part made of aluminum. Len Kodlin creates the CNC programs for many self-designed components at an external CAD/CAM workstation.The part is then machined using the PreMill VL 1000 CNC machining center from MMD Werkzeugmaschinen, with Sinumerik 828D CNC.Ī 10-kW milling spindle enables the quick and precise machining of components.The milled decorative aluminum elements give Kodlin bikes that individual touch.Len Kodlin (on the right), co-owner of Kodlin Motorcycle “Our core requirement, namely ease-of-operation using the Sinumerik 828D CNC and the intuitive Sinumerik Operate graphical user interface, was met to our utmost satisfaction.”.Today, the father-and-son team runs the Fred Kodlin Motorcycle workshop, founded by Fred Kodlin back in 1984, in the small town of Borken in the German state of Hessen. There was never really any question about what Len would do when he grew up. Master blacksmith Fred Kodlin gave his son Len his first motocross bike for his fifth birthday. There is no denying it: the Kodlin family has motorcycles in its blood. Sophisticated technology and an easy-to-use control system are essential-which is why the company chose the Sinumerik 828D CNC from Siemens. This kit will allow for the eventual upgrade to a full High Performance digital drive/motor system.įor more information please see our 828 Analog Retrofit Brochure.Kodlin Motorcycle customizes motorcycles based upon bikes from the legendary American brand Harley-Davidson. The following requirements must be met in order to be eligible for an analog control only upgrade: Current Drive command is analog, Drives operational, Enclosure depth from back-plate at least 12", Feedback encoders AqBq TTL, and ratios/pitches required between motors and load. This Siemens 828D Control-Only Retrofit Kit is for CNC Milling Machines up to 4 interpolating axes. Put a NEW Siemens control on your machine for a fraction of the cost, reusing your motors and drives. This is not intended for Bed/Knee mill applications, nor is it DIY. NOTE: Analog solutions are only applicable to larger machines tools as the cost of engineering/integration is high.
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